WHAT ALUMINUM GRADE SHOULD I USE

5A06 Aluminum sheet

Aluminum is a common metal used for both industrial and non-industrial applications. In most cases, it can be difficult to choose the correct Aluminum grade for your intended application. If your project does not have any physical or structural demands, and the aesthetics are not important, then almost any Aluminum grade will do the job.

 
We have compiled a short breakdown of each of the grades’ properties in order to provide you with a brief understanding of their many uses.
 
Alloy 1100: This grade is commercially pure aluminum. It is soft and ductile and has excellent workability, making it ideal for applications with difficult forming. It can be welded using any method, but it is non heat-treatable. It has an excellent resistance to corrosion and is commonly used in the chemical and food processing industries.
 
Alloy 3003: The most widely used of all aluminum alloys. A commercially pure aluminum with added manganese to increase its strength (20% stronger than the 1100 grade). It has excellent corrosion resistance, and workability. This grade can be deep drawn or spun, welded or brazed.
 
Alloy 5052: This is the highest strength alloy of the more non heat-treatable grades. Its fatigue strength is higher than most other aluminum grades. Alloy 5052 has a good resistance to marine atmosphere and salt water corrosion, and excellent workability. It can be easily drawn or formed into intricate shapes.
 
Alloy 6061: The most versatile of the heat-treatable aluminum alloys, while keeping most of the good qualities of aluminum. This grade has a great range of mechanical properties and corrosion resistance. It can be fabricated by most of the commonly used techniques and it has good workability in the annealed condition. It is welded by all methods and can be furnace brazed. As a result, it is used in a wide variety of products and applications where appearance and better corrosion resistance with good strength are required. The Tube and Angle shapes in this grade typically have rounded corners.
 
Alloy 6063: Commonly known as an architectural alloy. It has reasonably high tensile properties, excellent finishing characteristics and a high degree of resistance to corrosion. Most often found in various interior and exterior architectural applications and trim. It is very well suited for anodizing applications. The Tube and Angle shapes in this grade typically have square corners.
 
Alloy 7075: This is one of the highest strength aluminum alloys available. It has an excellent strength-to weight ratio, and it is ideally used for highly stressed parts. This grade can be formed in the annealed condition and subsequently heat treated, if needed. It can also be spot or flash welded (arc and gas not recommended).
 
For more specific applications, we have put together a table that will easily let you decide on what Aluminum grade to use for your project.
 
End Use                                             Potential Aluminum Grades
Aircraft (Structure/Tube)              5052    6061       7075
Architectural                                    3003    6061       6063                 
Building Products                           6061    6063                         
Boat Building                                    5052    6061                         
Chemical Equipment                      1100    6061                         
Cooking Utensils                             3003    5052                         
Drawn and Spun parts                  1100     3003                         
Electrical                                           6061    6063                         
Fasteners & Fittings                       2024    6061                         
General Fabrication                        1100    3003       5052         6061        
Marine Applications                        5052    6061       6063                  
Piping                                                 6061    6063                         
Pressure Vessels                           3003    5052                         
Recreation Equipment                   6061    6063                         
Sheet Metal Work                           1100    3003       5052         6061        
Storage Tanks                                 3003    6061       6063                  
Structural Applications                 2024    6061       7075                  
Trucks Frames & Trailers            5052    6061       6063

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